Carding

CARDING

In Spinning, it is a process of separating individual fibers.  carding process is used to lay the fibers in  parallel direction and removing most of the remaining impurities from Blow room making cleaning and uniforming as a function of carding.  Cotton, wool, waste silk and man-made staple are subjected to carding. Carding produces a thin sheet of uniform thickness that is then condensed to form a thick, continuous, untwisted strand called SLIVER. When very fine yarns are desired, carding is followed by COMBING, a process that removes short fibers, leaving a sliver composed entirely of long fibers, all laid parallel and smoother and more lustrous than uncombed types. Carded and combed sliver is then spun.

Flow Chart:

Spinning Summery Chart 

Spinning

Textile Fibers:

The act or process of conversion of staple, filaments or short length fibers  of into continuous yarn or thread
Blow Room Functions

Blow room is the starting of the spinning operation where the fibers is opened, cleaned, mixed properly , dust is removed  then passed to carding machine without increasing fiber rupture, fibers neps , broken seed particles and without removing more good fibers. The basic function of blow room is opening, cleaning, and dust removal, blending and evenly feeding the material on the card.

Functions of Blow Room

Opening:

• Opening is the first operation within the blow room in which the goal is always a high degree of openness of material with gentle treatment and a fiber loss as less as possible.
• Opening is the first operation it means, tearing apart the compressed and matted cotton until it is very much loosened and separated into small tufts with a gentle treatment, and a fiber loss as small as possible.
• Opening is also related to cleaning as where is opening there is also cleaning.

Cleaning:

• Cotton contains up to 18% trash in most cases. To clean the material it is unavoidable to remove as much fiber as much waste.
• Therefore it is necessary to measure the amount of the waste removed and its composition. As it is of high importance also called cleaning efficiency.
• The cleaning efficiency always has to be optimized and not maximized, since the fiber quality (short fibers, neps) as well as fiber loss is always negatively affected by maximum trash removal.

Dust removal:

• To extract the contamination in the cotton such as leaf, stone, iron particles, jute, poly propylene, colored fibers, feather and other foreign material from cotton by opening and beating.
• An often underestimated task of the blow room line is the removal of dust. However, it is as important as the removal of impurities.
• De-dusting in the blow room happens by air suctioning only, either between the machines, e.g. by dust cages, dust extractors, etc., or within the machine by normal air separation.
• Every blow room machine must be capable of extracting dust, so that special dedusting machines should be needed.
• The efficiency depends not only on the devices but also on the size of the flocks. The smaller the flock, the higher is the efficiency.

Blending\Mixing:

• Mixing: It is generally meant as the intermingling of different classes of fibers of the same grade
• Blending: IT is meant as the intermingling of different kinds of fibers or different grade of same fibers e.g. polyester & cotton, Viscose & cotton.
• Blending of fiber material is an essential preliminary in the production of a yarn.
• Fibers can be blended at various stages of the process. These possibilities should always be fully exploited, for example, by transverse doubling.
• However, the starting process is one of the most important stages for blending, since the components are still separate and therefore can be metered exactly and without dependence upon random effects.
• A well-assembled bale layout and even (and as far as possible, simultaneous) extraction of fibers from all bales is therefore of paramount importance.

Objectives of mixing or blending

• Economy
• Processing performance
• Functional properties

Even feed of material to card:

• To uniform feeding to the next stage such as carding machine.

Recycling of Waste material:

• The above processes are again passed from  the same process to get maximum output.

Textile fields:

Welcome Reader,

We have started This page to guide you step by step on the processes involved in making of  any textile items, we will try to cover all the fields of Textile Study.

Starting from Basic there will be

> Spinning.
> Weaving
> Dyeing
> Washing(Denim Articles)
>Apparels (Garments Manufacturing)

We will Focus all the above areas and will try to cover all areas. If any suggestion plz feel free to ask.

Textiles

Dear Reader,

Welcome to Infinite field of textile.
In this era of science and technology every field is getting advanced so is textiles. its involved from dressing a person on earth and on moon.
though it is not possible for one to cover complete area in one span of life but we will try to collect the basic information and make it available on one page, where any one can get help when needed.

Hope you will find it interesting.

Regards,
Mian Mushtaq
Textile Engineer
Specialization Garments Manufacturing

Contact#+923339925313.
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